Jinan Eagle fried cereals bugles/Nachos snacks extruder machine production line

Jinan Eagle capacity fried cereals bugles/Nachos snacks extruder machine production line

1. This process line is newly designed and produced with foreign advanced technology.

It has improved the disadvantages of import equipment such as large investment and high production cost.

2. Ingredients: corn powder, wheat flour, and potato starch as raw materials to produce bugles, square mesh, solid potato chips, corn chips and much other

3. Capacity 120-150kg/h, 200-250kg/h, 350-380kg/h, 500kg/h, 700-800kg/h

4. Frying heating energy: Gas, diesel oil, electricity to choose.

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5. Producing corn Doritos chips using an extruding line involves a series of carefully orchestrated steps to ensure the quality and flavor that consumers expect. Here is a detailed guide on how factories can go about producing these iconic snacks:

Flowchart: Mixing-extruding-cutting-frying-seasoning-cooling-packing.

1. Mixing: Start by preparing the masa, which is a dough made from corn flour, water, and other ingredients. The mixer should be used to achieve the perfect consistency of the masa, as it will influence the texture and flavor of the final product.

2. Conveyance to the Extruder: Once the masa is ready, convey it to the extruder using a screw conveyor. The extruder will transform the masa into a dough sheet under high pressure and heat, shaping it through a die into sheets for further processing.

3. Sheeting: After extrusion, use a sheeting machine to thin the masa sheets to the desired thickness before cutting them into the classic Doritos shape.

4. Frying and Deoiling: The cut masa sheets are then fried to achieve the signature crunch of Doritos. Monitor the temperature and frying time closely to ensure each chip is perfectly cooked. Deoiling follows the frying process to remove excess oil and improve the texture of the chips.

5. Seasoning: To enhance the flavor of Doritos, the deoiled chips are passed through a tumbler sifter and seasoning machine. Ensure that each chip is evenly coated with the right amount of seasonings to meet Doritos' high standards for taste and quality.

6. Packaging: The final step is packaging the chips to maintain their freshness and crunchiness. A packing machine should be used to package the chips under suitable conditions. Remember that packaging also plays a role in marketing the product, so consider using vibrant designs and informative labels.

By following this comprehensive guide, factories can produce high-quality corn Doritos chips using an extruding line, satisfying consumer demands for tasty and crunchy snacks. Embrace these insights to optimize production processes and deliver a tastier outcome.

6. Machines list

(01) Mixer

(02) Screw conveyor

(03) Twin screw extruder

change different moulds can get different shapes